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Hou et al. Microstructures 2023;3:2023039  https://dx.doi.org/10.20517/microstructures.2023.37  Page 5 of 17

               Table 2. Industrial methods of MOF-based flame retardants
                Method     Description                                      Example applications
                Continuous flow  MOFs are synthesized in a continuous flow system, where reactants are   Large-scale production of MOFs
                reactors   continuously pumped through a reactor
                Spray-drying  A solution of MOF precursors is atomized into a hot drying gas, allowing   Production of MOF powders for various
                           rapid solvent evaporation and MOF formation in the form of dry powder  applications such as coatings and composites
                Freeze-drying  MOF precursors are dissolved in a solvent, frozen, and then subjected to a   Production of highly porous MOFs with
                           vacuum, causing the solvent to sublime. The resulting solid is a porous MOF preserved crystallinity



























                                        Figure 2. Industrial application of MOF-based flame retardants.

               of MOF ligands can be influenced by a range of factors, such as the availability of raw materials used for
               synthesizing the ligands, the complexity involved in their synthesis, and the demand for MOF materials
               across various industries. With the advancement of novel and more efficient synthesis techniques, there is a
               possibility  for  a  reduction  in  the  cost  of  MOF  ligands.  As  scientists  have  gained  an  enhanced
               comprehension of the structure and characteristics of MOFs, they have been able to optimize the
               production process of organic ligands that are utilized in creating these materials [40,41] . This has resulted in
               more efficient and cost-effective approaches to synthesizing MOF ligands, thereby contributing to a
               reduction in their price. By reducing costs through economical synthesis and purification methods, MOFs
               can become more competitive with other materials, leading to increased adoption in industrial applications.


               Combination of MOFs with other flame retardants
               In this context, the commercial potential of incorporating MOFs as flame retardants into polymers has been
               demonstrated due to the decreasing cost of synthetic organic ligands. Recent unpublished work and
               conference papers have reported on MOFs acting as synergists with traditional flame retardants [Table 3].
               MOFs can be added to other flame-retardant materials to enhance their performance [18,42-48] .


               For example, MOFs can be added to intumescent coatings, which expand when exposed to heat, forming a
               protective layer that insulates the underlying material and delays its ignition. The thermal stability of the
               expanded coatings can be improved by adding MOFs; the coking property can be increased by transition
               metal catalysis, and the flame-retardant property can be enhanced. Shen et al. investigated the use of MOFs
               as a synergist for intumescent flame retardants in polypropylene (PP). The aim was to utilize ZIF-8 for
               enhancing char formation and improving fire retardancy of PP. It was discovered that the incorporation of
               ZIF-8 facilitated better char formation and reduced the emission of flammable gases during combustion .
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