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Zhuang et al. Energy Mater. 2025, 5, 500015                         Energy Materials
               DOI: 10.20517/energymater.2024.90



               Article                                                                       Open Access



               High-performance novel anode-supported

               microtubular protonic ceramic fuel cells via highly
               efficient and simplified extrusion technology


                                        2
                                                             1
                                                      1
                            1
                                                                                      1,*
                                                                                                1
                                                                           1
               Zichen Zhuang , Zuzhi Huang , Xiaoyu Zhang , Kui Liu , Guozhu Zheng , Ting Chen , Ruili Sun , Lang
                 1
               Xu , Shaorong Wang 1,*
               1
                School of Chemical Engineering & Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China.
               2
                Jiangxi Key Laboratory of Surface Engineering, School of Materials and Energy, Jiangxi Science and Technology Normal
               University, Nanchang 330013, Jiangxi, China.
               *Correspondence to: Dr. Ting Chen, School of Chemical Engineering & Technology, China University of Mining and Technology, 1
               Daxue Road, Xuzhou 221116, Jiangsu, China. E-mail: chenting@cumt.edu.cn; Prof. Shaorong Wang, School of Chemical
               Engineering & Technology, China University of Mining and Technology, 1 Daxue Road, Xuzhou 221116, Jiangsu, China. E-mail:
               srwang@cumt.edu.cn
               How to cite this article: Zhuang, Z.; Huang, Z.; Zhang, X.; Liu, K.; Zheng, G.; Chen, T.; Sun, R.; Xu, L.; Wang, S. High-performance
               novel anode-supported microtubular protonic ceramic fuel cells via highly efficient and simplified extrusion technology. Energy
               Mater. 2025, 5, 500015. https://dx.doi.org/10.20517/energymater.2024.90
               Received: 26 Jul 2024  First Decision: 2 Sep 2024  Revised: 23 Sep 2024  Accepted: 10 Oct 2024  Published: 9 Jan 2025
               Academic Editors: Sining Yun, Jose A. Alonso  Copy Editor: Fangling Lan  Production Editor: Fangling Lan


               Abstract
               Protonic ceramic fuel cells (PCFCs) are regarded as efficient energy conversion devices for addressing the
               challenges of carbon neutrality, which can directly convert the chemical fuel energy into electricity at reduced
               operating temperatures below 700 °C. However, the insufficient strength and immature preparation processes of
               PCFCs limit their practical application. In this work, the novel anode-supported microtubular PCFCs with a tube
               diameter of less than 5 mm were successfully prepared by extrusion technology combined with a dip-coating
               method. The newly developed BaZr Ce Y Gd O  (BZCYG4411) proton-conducting electrolyte was synthesized
                                           0.4  0.4  0.1  0.1  3-δ
               using an extremely simple and efficient one-step solid-state reaction method, showing comparable electrical
               conductivity with BaZr Ce Y Yb O  (BZCYYb4411) and BaZr Ce Y Yb O  (BZCYYb1711) electrolytes, as
                                 0.4  0.4  0.1  0.1  3-δ            0.1  0.7  0.1  0.1  3-δ
               well as excellent chemical stability. The single cell with Ba Sc Nb Co Fe O  (BSNCF) cathode exhibited a high
                                                              2  0.1  0.1  1.5  0.3  6-δ
               peak power density of 906.86 mW cm  at 700 °C. Additionally, this microtubular PCFC demonstrated excellent
                                              -2
               stability after about 103 h durability test at a constant current of 0.5 A cm  at 650 °C. This study provides a highly
                                                                          -2
               efficient and simplified technology for fabricating high-performance and durable anode-supported microtubular
               PCFCs.
               Keywords: BZCYG4411 proton-conducting oxide, new anode support, microtubular PCFC, large-length, extrusion



                         © The Author(s) 2025. Open Access This article is licensed under a Creative Commons Attribution 4.0
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