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Page 20 of 45                         Mooraj et al. J Mater Inf 2023;3:4  https://dx.doi.org/10.20517/jmi.2022.41































                Figure  9.  (A)  Fractions  of  CALPHAD  predicted  single-phase  solid  solution,  intermetallics,  and  solid  solution  and  intermetallic
                equimolar alloys  in  3  to  6  component  alloy  systems  at  the  melting  temperature  (T )  and  at  600  °C.  This  figure  is  quoted  with
                                                                          m
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                permission  from Senkov  et  al.  ; (B)  two-dimensional  projection  of  Al Cr Mo Nb Ti V    phase  diagram  from  CALPHAD
                                                                   a  b  c  d  e  1-a-b-c-d-e
                showing compositions within two-dimensional space where a BCC solid solution phase forms at 800K. This figure is quoted with
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                permission from Klaver et al.  . IM: Intermetallic; SS: solid solution.
               models are the best methods to screen through the massive composition space. However, the experimental
               databases on this system lack size and detail, and thus a ML approach cannot be adequately trained. For this
               reason, Conway et al. used high throughput CALPHAD methods to design composition within the Cantor
               alloy system (Co-Cr-Fe-Ni-Mn) that possesses a combination of high SPSS stability, good mechanical
               properties, and low material cost . The high-throughput screening analyzed 1.78 million compositions
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               where the elemental contents were gradually incremented by 1-2 at. % interval step. The phase fractions
               were calculated every 50 K between 500 K to 2,500 K to screen for compositions that produced thermally
               stable SPSS. Further constraints were applied to ensure every element was present in at least 10 at. %, and
               the Co and Ni contents were limited to 15 and 20 at. % to reduce the cost of the alloys. Twinning-induced
               plasticity (TWIP) and solid solution hardening (SSH) were fundamental strengthening mechanisms within
               this system. Thus, the authors used parameters within the TC-HEA database for their CALPHAD
               calculations of the SSH values and stacking fault energies (SFEs) for the screened compositions. Figure 10A
               shows the SFE and SSH plots in a quaternary diagram where the Co content was assumed constant at 10
               at. %. The red circle illustrates the composition chosen by the authors (Co Cr Fe Mn Ni ), while the red
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               stars indicate the optimal composition using only the SFE or SSH as the guiding parameter. The
               composition explored showed only slightly lower yield strength than the equiatomic Cantor alloy at room
               temperature but showed high strength and ductility at elevated temperatures and exhibited a 40% reduction
               in cost compared to the equiatomic Cantor alloy. Based on these results, future thermodynamic screening
               for alloys can incorporate the strengthening mechanisms and material cost into complex alloy design.
               The process-structure-property-performance (PSPP) relationship is the central paradigm in materials
               science.  The  fundamental  goal  of  many  materials  scientists  is  to  use  computation,  theory  and
               experimentation to establish causal trends between the individual elements of PSPP to systematically
               achieve better material performance. To that end, Abu-Odeh et al. contextualized alloy design as an inverse
               phase stability problem (IPSP) . IPSP is defined as the need to identify the set of thermodynamic
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