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Zhou et al. J Mater Inf 2022;2:18  https://dx.doi.org/10.20517/jmi.2022.27       Page 7 of 21

































                Figure 6. Microstructure and defects of refractory HEAs fabricated by L-PBF: (A) NbMoTa; (B) NbMoTaTi; (C) NbMoTaTi Ni . (D)
                                                                   [67]
                                                                                                     0.5
                                                                                                  0.5
                Compressive strength of as-printed NbMoTaTi Ni  at various temperatures  .
                                               0.5  0.5
               BCC HEAs, mostly referred to as refractory HEAs, contain refractory elements, such as V, Nb, Mo, Ta, W,
               Ti, Hf, and so on. Due to their sluggish diffusion rates and severe lattice distortion, refractory HEAs exhibit
                                                          [90]
               excellent high-temperature mechanical properties . Therefore, compared with single-phase FCC HEAs,
               these  BCC-type  refractory  HEAs  are  considered  as  “the  next  generation  of  high-temperature
               materials,”showing a wide range of application prospects. Unfortunately, the poor workability and high cost
               of the raw materials make them difficult to be used at large scales. For example, Zhang et al. found that a
               NbMoTa refractory HEA fabricated by L-PBF suffers from serious grain boundary cracking due to excessive
                                                    [67]
               internal stress during the cooling process . As shown in Figure 6, adding Ni and Ti to the NbMoTa
               refractory HEA can help to suppress the crack formation and enhance its formability and high-temperature
                                    [67]
               performance [Figure 6D] . The reason is mainly attributed to the formation of many extended dislocations
               in the grain boundary phase, which transforms the crack defects into point defects and consequently
               strengthens the grain boundaries. Nevertheless, limited work has been reported on the tensile properties of
               the refractory HEAs manufactured by L-PBF.

               AM of EHEAs
               As discussed above, the comprehensive properties of as-printed single-phase HEAs cannot always meet the
               actual requirements of the components, especially at elevated temperatures. For instance, as-printed single
               FCC HEAs possess excellent ductility at both room and elevated temperatures but suffer from low strength.
               Conversely, although refractory HEAs exhibit excellent strength at room and elevated temperatures, their
               ductility is greatly sacrificed. As a result, to achieve a good balance between the strength and ductility of
               HEAs, many researchers are now working on AM-EHEAs containing both FCC and BCC phases. The
               processibility, microstructure and mechanical properties of EHEAs fabricated through AM methods have
               been widely  studied [68,69,74,91] . Guo  et  al. illustrated that as-printed  AlCoCrFeNi  HEAs exhibited a
                                                                                       2.1  [74]
               completely eutectic structure consisting of ultrafine FCC and ordered B2 phases . The eutectic
               microstructure changed from a lamellar structure to a cellular structure with a decreased laser energy input,
               resulting in discrete tensile properties. Su et al. found that with increasing Al content in Al CrCuFeNi
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